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Introduction to CNC Machines
Objectives
Modern Manufacturing
Computer Numerical Control (CNC)
Why do you need CNC?
History of NC Machines
Factors influencing development CNC machines
CNC machines trends
Features of latest CNC systems
Applications of CNC
Key Advantages of CNC
Common CNC Machines
Current Sinerio
Multitasking Machines
CNC System
Nino Machining
FMS
Un Manned Machines
Other CNC Machines
Basics of the CNC Turning Center
Objectives
What Is the Lathe?
History of the Lathe
Types of Turning Centers
How the Turning Center Works
Common Components of the Turning Center
How the Turning Center Cuts
Cutting Variables
Outer Diameter Operations
Inner Diameter Operations
Cutting Tools for the Turning Center
Toolholders for the Turning Center
The Turret of the Turning Center
Workholders for the Turning Center
Summary
Basics of the CNC Machining Center
Objectives
What Is the Mill?
From Mill to Machining Center
Types of CNC Machining Centers
Basic Setup of the Machining Center
Control Devices of the Machining Center
How the Machining Center Cuts
Cutting Variables
Milling Cutters for the Machining Center
Milling Operations
Hole-Making Operations
Cutting Tool Materials
Toolholders for the Machining Center
Toolchangers for the Machining Center
Workholding for the Machining Center
Summary
Major component of CNC Machines
Objectives
Define Major Component of CNC Machines
Ballscrew
LM Guides
Control System
Servo Motors
Torque Motors
Torque Coupling
Feedback Encoders
Work Holding
Tool Holding
Summary
Tooling for CNC Machine
Objectives
Basic Concept of Tooling
Tool Material
Turning tool
Milling Tool
Special Tooling
Selection of Tooling
Speed and Feed
New Modular Tooling
Summary
Fixtures for CNC Machines
Objectives
Work Holding Devices
Fixture define
Fixture Design Criteria
Work holding and Locating System
Types of Workholding Device
Automatic Work Changer
Chuck, Work holding device for Turning Machine
Modular Work holding Fixture
Hydraulic work holding Device
Summary
CAD/CAM Overview
Objectives
The Importance of CAD/CAM
The Stages of Part Design and Manufacturing
What Is CAD?
Geometric Modeling
Solid Modeling
Designing in CAD
CAD Drawings and Documentation
Important Design Considerations
What Is CAM?
Manual and Computer-Assisted Part Programming
CAD/CAM Part Programming
Neutral Instructions and Post Processing
Drawing Exchange Format
Standard for the Exchange of Product Model Data
Important Manufacturing Considerations
Combining CAD/CAM
Summary
Engineering Good Design
Objectives
Engineering Good Design
Learning Design
What Is Design for Assembly (DFA)?
What Is Design for Manufacturing (DFM)?
DFM/DFA Guidelines
Design For Lifecycle
Design For Six sigma
Mistake proofing by Design
Design For Coast
Gate review and Design review
Design Tool
Summary
Basic Industrial Management System
Objectives
ISO 9000 Quality, What is it?
Lean Manufacturing
Kaizen
5 S Philosophy
Kanban
Pokoyoke
Just in time
Total Quality Management
Time and Motion study
Root cause failure Analysis (RCFA)
Summary
Manufacturing Processes
Objectives
Different Manufacturing Processes
Importance of Processes
Basic of Sand Casting, Die casting, Investment Casting
Design consideration for Casting
Basic of Forging
Forging Processes
Metal Forming
Laser Technology
Rapid Proto Typing
Summary
Bearing Selection
Objectives
Journal Bearing
Antifriction Bearing
Classification of Antifriction Bearing
Application
Bearing For Machine tools
Selection of Bearing
Summary
Machine tool Spindle
Objectives
Function and importance of Spindle in Machine tools
Component of Machinetool Spindle
Materials for Spindle
Spindle design criteria
Selection consideration for spindle bearings
Bearing Configuration
Spindles for Different Applications
Summary
Turning Machine Programming
Objectives
Manual Programming for CNC
A Sample Turning Program
The Types of Motion
Programming Tool Movements
The Facing and Rough Turn Path
Speed and Feed Modes
The Drilling Path
Startup Codes
Tool Changes and Optional Stops
The Boring Path
The Rough Turn Canned Cycle
The Finish Turning Path
The Peck Drill Canned Cycle
Using a Template
Proving Out
Summary
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